Core-Competency: Understands working principles of: Press brakes, shearing machines, rolling machines, punching machines, Conveyors, air compressors, welding machines, and fabrication tools, Supports daily inspection and lubrication of moving parts, Assists in identifying.
Unusual noises, vibrations, leaks, and alignment issues, Helps in replacing: Belts, bearings, pneumatic lines, sensors, and mechanical fasteners.
Follows PM checklists and schedules for machines, Records: Oil levels, coolant changes, filter cleaning, and fastener tightening, Tracks basic machine health parameters (RPM, pressure, temperature); Familiar with Motor starters (DOL/Star-Delta), MCBs, relays, Panel checks, cabling, earthing, and lighting issues, Supports electricians during minor troubleshooting.
Reads: Mechanical assembly drawings, Spare part diagrams for maintenance tasks, Refers to manufacturer manuals for correct service procedures.
Maintains logs of: Breakdowns, repair history, and service records, Spare part usage and pending maintenance tasks; Uses correct PPE (gloves, shoes, safety glasses, Follows lockout/tagout (LOTO) practices before starting any service, Keeps work area clean and tools safely stored after task completion; Helps analyze:
Recurring faults in machines, Causes of frequent part failures or misalignments; Communicates with: Machine operators to understand problems before intervening, Spare part vendors or service providers (under supervision).
Enters maintenance activities in: Excel sheets or ERP system, Tracks daily machine availability and planned maintenance schedules.