Core-Competency: Strong knowledge of: Press tools, bending dies, fixtures, jigs, punches, and gauges,
Reviews and interprets: Tool drawings, GD&T symbols, material specs, and tolerance stack-ups; Manages.
New tool development for roll forming, stamping, notching, and hole punching, Preventive & breakdown maintenance of existing tools.
Oversees refurbishing, sharpening, and die setting improvements; Expert in: Lathe, milling, surface grinding, cylindrical grinding, drilling.
CNC/VMC toolroom coordination (if available), Guides machinists and fitters to maintain precision and part interchangeability.
Plans: Tool development schedules; Internal and vendor-driven tool manufacturing.
Manages tool life tracking, cost control, and delivery planning; Deep understanding of: Fabrication process flows (bending, welding, punching, shearing.
Solar structure component drawings (rails, clamps, brackets), Identifies tooling improvements to reduce rejection and rework; Collaborates with QC team for: First article inspection (FAI) of new tools, Validating tool accuracy using CMM.
Height gauge, micrometers, dial indicators; Maintains: Tool history records, maintenance logs, tool usage registers.
Drawings and revisions for each tool; Supports audits with traceable documentation; Leads a team of: Tool makers, machinists, die fitters, and apprentices.
Trains team in: Precision standards, machine handling, and safety practices; Leads RCA for: Tool failure.
High rejection rates or improper fitting, Suggests design changes, material improvements, or process tweaks.
Works closely with: Design, production, quality, and purchase departments, Advises on tool feasibility during new product development.