Technical Expertise:
Skilled in shearing, punching, bending, drilling, and welding operations.
Proficient in hot-dip galvanizing and powder coating processes.
Experience in assembly and packaging of solar structure components (e.g., rails, clamps, purlins, mid/end kits).
Drawing & Documentation Interpretation:
Able to read and guide the team on:
2D fabrication drawings
BOMs (Bill of Materials)
GD&T symbols
Hole positioning, bend radii, and tolerances
Production Planning & Execution:
Prepares and executes:
Daily, weekly, and monthly production plans
Machine loading schedules aligned with delivery timelines
Cross-Functional Coordination:
Works closely with:
Stores
Quality (QA/QC)
Dispatch
Purchase teams
Efficiency & Process Optimization:
Identifies production bottlenecks, reduces idle time, and enhances throughput
Applies Lean Manufacturing, 5S, and Kaizen principles to optimize shopfloor processes
Key Metrics Tracking:
Monitors and improves:
OEE (Overall Equipment Effectiveness)
Machine utilization
Rejection rate
On-time delivery performance
In-Process Quality Assurance:
Ensures quality-at-source by:
Supervising in-process quality checks
Coordinating process audits with QA/QC
Training operators to reduce defects and rework
Machine Operation & Maintenance:
Ensures machines are run and maintained per standard schedules
Coordinates preventive and breakdown maintenance with the maintenance team
Team Management & Training:
Manages a team of operators, supervisors, and helpers
Handles shift planning, operator performance, and discipline
Trains new operators on machine handling, safety norms, and SOP adherence
Inventory & Material Flow Management:
Tracks:
Raw material availability
WIP (Work-in-Progress)
Finished goods readiness
Communicates with stores and purchase to prevent stockouts
Safety & Compliance:
Implements shopfloor safety measures:
Enforces PPE usage
Ensures equipment safety and hazard signage
Maintains compliance with factory norms and ESI/labour laws
System & Reporting Proficiency:
Hands-on experience with ERP systems (e.g., Bizsol or equivalent)
Maintains:
DPRs (Daily Production Reports)
Rejection logs
Downtime records
Prepares weekly/monthly performance reports for management review
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